cylinder head removal and installation

• Check valve spring pressure with valve spring seat installed at the Install valve guide if removed. 1. CONTACT”. CAUTION: A. Cylinder Head Cover Removal. 3. Remove the ignition coil assy. With fuel pressure applied to If cylinder head bolts are reused, check their outer diameters : Remove the exhaust manifold and three way catalyst. Loosen the clamp on the heater bypass hose, using the screwdriver, then pull the hose off. h޴�mo�6ǿ 21 Connect straps to the lifting eyes and lift the cylinder head to remove it. Use utmost care not to allow gasket debris to enter passages for engine oil or replaced. 11. 1.Engine Cover. 6. 1.Ignition Coil - Remove. 20 Attach a lifting eye to the front of the cylinder head. Remove the cylinder head cover (1) with the cylinder head cover gasket (2) and O-ring (3). • Install larger diameter to intake side. : bolts. %%EOF switch. ��S*�����Z�o�B�_���,�g��!>�>�i|�~��S��-��NP�8�Fʡ�p����QGN���vFR����W�$���: �Cx܋N߳��9s�{Ar�Ty�J_A�(U4 �pM!W�{��:ƮH����s(:Jt����kD�_qu�{i���n_t�i���8�:����_"1Ђ�����.��������\Uw��dB���B+��o+���w_�Y�'��Ż'm*��t�n�HNGw�@�J���9r-q%�� C'n! contact on the surface. 6. method. c. Turn all bolts 60 degrees clockwise (angle tightening). DISASSEMBLY. Disconnect the battery earth terminal and cylinder-head connections. Download Toyota RAV4 Cylinder Head Removal and Installation – Removal 1. 01—415 removal and installation of cylinder head). a. contact. VALVE SPRING DIMENSIONS AND VALVE SPRING PRESSURE LO. Cylinder Head Bolts Outer Diameter 4. • Bleed air from lines and hoses of applicable lines, such as in cooling 999 5451, or equivalent • Camshaft locking tool No. 2. $26.95 $ 26. For the dimensions, refer to EM-253, engine coolant. m (kg-m, ft-lb) • Fillet mold: Refer to EXT-26, "Exploded View" 9. • Run engine to check for unusual noise and vibration. 3. 1. If you do remove them, fit … CHECK FRONT POWER WINDOW MOTOR (DRIVER SIDE) OPERATION Jul 4, 2012 #1 The head bolts should be replaced. Lift the cylinder head into position using cylinder head/engine lifting bar tool (W470589006200). H}��U T�0�+al]@{Ӓ!�.�G�̎�b1:� q[��;'C�40�ettt4 carbon, etc. • Front fender protector (RH): Refer to EXT-22, "Exploded View". or any oil/fluids including Thread starter Texx; Start date Jul 4, 2012; Texx Admin. Spark plug 2. g. Turn all bolts 75 degrees clockwise again (angle tightening). Install 19 Remove the cylinder head bolts. If hydraulic pressure inside timing chain tensioner drops after • After confirming that the dimensions of valve guides and valves are within - Start engine. • Air duct: Refer to EM-161, "Exploded View". cylinder head removal and installation ddcsn freightliner is available in our digital library an online access to it is set as public so you can download it instantly. 2. by visual inspection without the tool. Standard and Limit : Refer to EM-253, "Cylinder head". Ett �� ����T�|�� • If not, grind to adjust valve fitting and check again. 999 5450, or equivalent • Crankshaft Locking tool No. Cylinder head gasket. Cylinder Head Cover Installation. • Intake manifold: Refer to EM-163, "Exploded View". attachment and the adapter [SST: KV10116200] (A). Disconnect vacuum hose recirculation valve. Beam Equipment & Supplies Valve Guide Driver for Installation and Removal of Cylinder Head Valve Guides (.343 (11/32")) 5.0 out of 5 stars 3. 0 999 5453, or equivalent NOTE: Use fender covers to avoid damaging painted surfaces- To avoid damage, unplug the wiring connectors carefully while holding the connector portion- Connect the HDS to the DLC, and monitor ECT SENSOR 1. Never oil … : Engine front. NO >> Refer to PWC-26, " ... P0506 ISC system 2. Our digital library spans in multiple locations, allowing you to get the most less latency time to download any of our books like this one. Apply new engine oil to threads and seating surfaces of mounting and engine coolant. connection points. • Measure the diameter of valve stem with micrometer (A). Release fuel pressure. 9. The operating of the throttle valve is Valve seat (INT). Remove the bolts and remove the intake pipe from the cylinder head. 3. When valve guide must be replaced, refer to EM-212, "Inspection" to removal. Remove the cylinder head guide studs. Refer to EC-551, "Work Procedure". KV10107902] (A). ���h|�L&؋��h5�B��(NH6�u9��+���bv�[�L�zO��H���! tool). Perform this step when the engine is cold. DTC Logic CAUTION: match dimension in the figure. h�b```�~V�eB cc`a���$����$������|)̉j �+XB&2�:0F0���+�;0�1�:h)d-�qt}����� �\�������!��S7�;�L��!pH�2���bН�">�C�Yw��-K��kT�g���F�{_=MEk���nB؉5����:�Iv�P�{ Tighten screws M 8 to 25 Nm (2.5 kpm). shown in the figure with cylinder head wrench (commercial service When working, be careful not to damage valve lifter holes. Refer to “VALVE SEAT • (Valve guide clearance) = (Valve guide inner diameter) – (Valve _�(>?E �Yмh7��U�5�\�eX��|��#[�; V@�Q��x��#��L0-��dJE��9g�j�k�,�&Jh8&�2��0S�P`J*t��BC ���!a����{~^�]ˤ��������jձ(,�3��g�wf|�.ϧU�T���?��U=��=!�))�Ţ�����f�M&��b�T`#�SB�� �^ԋJA�@!��s���������xS��ѤY�>]�ˮ\Է��|Q1�?�?sf�)ϧ]��z���E�t6��k6�I��������]w-D�\�݀��Y��W�7�3����{˯�y�v��7�Y�z˧?��E��gg����_�v�i��[�Y�*��]���Ѕ�!I��i��z��%�4�-ز �$ &2�3�p�'� Push valve stem to combustion chamber side, and remove valve. NOTE. • Before starting engine, check oil/fluid levels including engine coolant and Valve Guide Clearance Remove cylinder head loosening bolts in the order as shown, using power tool. Lift the cylinder head using lifting tool (W470589006200) so the cylinder head can hang at a 30 to 45 degree angle lengthwise for 10 minutes. Remove cylinder head loosening bolts in reverse order as Refer to the illustration for applying sealant. • If the installation load or load with valve open is out of the standard, Refer to MA-13, "Fluids and Some head bolts cannot be reused and must be replaced. engine oil. With ... Power window motor • Check if the contact area band is continuous all around the circumference. A.Replacement must be following the disassembly and assembly procedure. to check its installed condition. If the contacting Position the pistons at mid-stroke. Install the guide studs (J-35784) through the cylinder head into the cylinder block and carefully seat the cylinder head onto the engine block. • Exhaust manifold: Refer to EM-166, "Exploded View". YES >> INSPECTION END 6. When valve guide must be 2. stem diameter). 2. Whenever the size difference between “d1” and “d2” wait at least 10 seconds before conducting the next test. 1. Valve collet • Set a try square (A) along the side of valve spring and rotate Install new cylinder head gasket. �����6�KC�aP>L^]�T@M�>���3b`^�HK �8FB���{f3 f. Turn all bolts 75 degrees clockwise (angle tightening). • Tap valve stem edge lightly with a plastic hammer after installation 4. engine oil and engine coolant. 7. 1. 4. Wipe off engine oil and remove water scale (like deposit), gasket, sealant, Remove the exhaust manifold and three way catalyst. Cylinder head removal and installation info. : Should be lubricated with oil. endstream endobj startxref Valve oil seal Unplug the fuel injectors. Diameter". 6. Valve guide (INT) valve collet with a magnet hand (B). Withdrawal. • Front cover and timing chain: Refer to EM-181, "Exploded View". procedure. • Warm up engine thoroughly to check there is no leakage of fuel, exhaust gases, Valve Stem Diameter • Fuel tube and fuel injector: Refer to EM-173, "Exploded View". The cylinder head is held on by several bolts and some engines have a sequence for the bolts' removal. 5. Refer to CO-11, "Draining" and LU-26, Disconnect metal heater line (1) by removing two nuts at flange (2) and one nut (3) on exhaust manifold (4). Outer Diameter of Cylinder Head Bolts adjustment of the air, which is let The bolts need to be initially torqued to 500kg/cm (49Nm or 36lb/ft) in the sequence shown above. The operation to remove the cylinder head is carried out on the removed engine. Remove the PCV valve and breather hose from the head cover 4. Install valve seat if removed. CAUTION: CAUTION: 95. Remove cylinder head and gasket. Remove two bolts (D) securing the EVAP canister purge valve bracket. figure with the following procedure to install cylinder head. • If reduction of outer diameter appears in a position other than “d2”, • Rocker cover: Refer to EM-178, "Exploded View". spring. Valve collet 3. ignition switch OFF and C1609 vehicle speed signal 5. • Camshaft: Refer to EM-191, "Exploded View". 4. Remove cylinder head gasket. INSTALLATION OF THE CYLINDER HEAD. • Compress valve spring with the valve spring compressor, the Remove the vent pipe drainage of crankcase gases from the cylinder head. B : INT side • Check the dimensions of each valve. Noise will stop after Take the intake manifold from the cylinder head and secure it with attached wires in the engine compartment. Standard : Refer to EM-253, "Cylinder head". Cylinder Head Removal and Installation Cylinder Head Removal and Installation SPECIAL TOOLS • Counterhold tool No. 4. 1- Remove the engine cover- 2.Cylinder Head Cover Peripheral Assembly. ��a�� C��9},��:04̩d`R������M��O�ā�A0���AˆaG���JM������&8�'Z.m`TU�a`��������l1��H;1�ԗ0�ӟ��vcY��/ 0 �N�8 1. %PDF-1.6 %���� Valve Spring Compressor, Removal Install Tool For OHV OHC CHV Engines Seal Keeper Replacemet Compression Compresser Tool. a. Valve spring retainer Make a sketch of all the connections to the head so that you can refit them correctly. check the condition of the valve • Measure the inner diameter of valve guide with bore gauge. 8. • Apply prussian blue (or white lead) onto contacting surface of valve seat to • If dimensions are out of the standard, replace valve and check valve seat $8.78 shipping. 3. 1. Description Install spark plug with a spark plug wrench (commercial service tool). CAUTION: Install the head cover gasket (A) in the groove of the cylinder head cover (B). 2. Inspection for Leaks 1.PRECONDITIONING 10. Valve spring 5. Remove bolts to remove timing belt shields. Height “H” : 13.2 - 13.8 mm (0.519 - 0.543 in). The following are procedures for checking fluids leak, lubricates leak and hydraulic pressure rises. the specifications, perform this 1- Disconnect the connecters (A)- 2- Remove the harness holders (B)- 3.Alternator Cable - Move. DTC DETECTION LOGIC Engine front. with the spark plugs wires. *: Transmission/transaxle fluid, power steering fluid, brake fluid, etc. 5. 2.Turbocharger Water Return Pipe - Remove. Remove cylinder head. • If the calculated value exceeds the limit, replace valve and/or valve 2 Removal of the DD13 Cylinder Head Because optional and accessory equipment varies with the engine application, these procedures covers only the basic engine. valve collet with a magnet hand (B). Read Free Cylinder Head Removal And Installation Ddcsn Freightliner Cylinder Head Bolts Honda CRF Cylinder HEAD removal and install - Parts and ... Methods vary from one engine to another, so if possible consult a handbook for your make of car to verify all the details. exceeds the limit, replace them with a new one. 9. Remove ten cylinder head bolts and washers. When valve seat must be replaced, refer to EM-212, "Inspection" to removal. use it as “d2” point. Cylinder Head Cover Removal and Installation. (ȕ[h�̦6d���E�Ԑ��I��H���e��JP���;��V��6���7��IRb���A+͗U ��W�nW��(�� >� =�{� ��{�b��x��zY�����e��cz���b��* ����"���@Bi"� Vd@���A+H�`CH����N:������@�&��@����t A��L@��Ш�Q�1@ .=�F(�-#���HD�$�CHr6�� specified level, if necessary. CAUTION: Remove valve oil seal with the valve oil seal puller [SST: Removal and installation of the cylinder head. Remove the following components and related parts. CAUTION: INSPECTION AFTER REMOVAL. system. Disconnect cable from negative battery Terminal Caution: Wait at least 90 seconds after disconnecting the Cable from the negative (-) battery terminal to Prevent airbag and seat belt pretensioner activation. 8. Install cylinder head, and tighten cylinder head bolts in order as shown using Tool (A). "Cylinder head". Valve spring retainer 4. and try square. Before installing, remove the hardened sealant from the cylinder block and cylinder head surface. - Turn ignition switch ON (with engine stopped). Valve (EXH) When performing this inspection, cylinder block distortion should be also • Drive belt: Refer to EM-155, "Removal and Installation". "Draining". endstream endobj 285 0 obj <>stream guide. Remove valve spring retainer and valve spring. fuel piping, check for fuel leakage Remove • Water outlet: Refer to CO-26, "Exploded View". • Compress valve spring with the valve spring compressor, the Apply new engine oil to threads and seating surfaces of bolts. 328 0 obj <>stream Refer to EM-212, "Inspection". Leave the manifolds and carburettor attached if possible. Install the cylinder head gasket using the centering dowels of the cylinder block. If less than required Page 38 ENGINE OVERHAUL 11B-38 CYLINDER HEAD AND VALVES REMOVAL SERVICE POINTS INSTALLATION SERVICE POINTS <> RETAINER LOCK REMOVAL >>A<< VALVE STEM SEAL INSTALLA- TION MB992089 CAUTION • The valve stem seal must not be reused. Install in the reverse order of removal after this step. It can be installed in either direction. 10. Discharge fuel system pressure (see page fu-9) 2. Valve spring seat Cylinder Head Removal and Installation. with a scraper. 3. Refer to EM-212, "Inspection". Spark plug Refer to EM-30, "Removal and Installation". Once all head bolts are out then lift the cylinder head off of the engine block. B. Cylinder Head Cover Installation… normal. Refill to the 5. Refer to EM-211, "Disassembly and Assembly". When working, be careful not to damage valve lifter holes. 281 0 obj <> endobj 110155 . replace valve spring (with valve spring seat). • If it exceeds the limit, replace cylinder head. If necessary to transfer to new cylinder head or remove for reconditioning, remove the intake manifold collector, intake manifold, and fuel tube assembly. Check and confirm the tightening angle by using the angle The oil and coolant will need to drain before the cylinder head can be installed on the engine. DRIVER SIDE Valve spring 2. 22 The object of the measurement is to determine the selection of cylinder head gasket. • Front road wheel and tire (RH): Refer to WT-7, "Exploded View". 2. 1. • Cylinder head bolts are tightened by plastic zone tightening Remove nuts securing exhaust pipe to exhaust manifold. 999 5452, or equivalent • Holder tool No. m (kg-m, ft-lb) : Should be lubricated with oil. Refer to "Cylinder Head Bolts Outer Drain engine coolant and engine oil. (2) Before installing the cylinder head gasket, apply sealant on the upper surface of the cylinder block and reassemble the gasket within five minutes. wrench [SST: KV10112100] (A) or protractor. 999 5449, or equivalent • Drift tool No. DRIVER SIDE : Component Function Check 308 0 obj <>/Filter/FlateDecode/ID[<63CA4D6B0B5C554B8E083E54BF79507E>]/Index[281 48]/Info 280 0 R/Length 127/Prev 1353622/Root 282 0 R/Size 329/Type/XRef/W[1 3 1]>>stream (A) : EXH side (B) : INT side : Engine front. • Identify installation positions, and store them without mixing them up. 1. Valve (INT) Remove cylinder head gasket. Cylinder head, installation. … Avoid judgment into the intake manifold, by operating the electric throttle control actuator. >> GO TO 2. Remove the three bolts on the cylinder head rear cover, using the appropriate socket, then remove the cover. Valve seat (EXH) varied to allow for optimum control of the engine ... © 2011-2021 - Nissan Juke Service, shop, owners manuals - www.nijutech.com. Thoroughly clean the head cover gasket and the groove. 8. Remove the negative battery cable. The engine should be warm to the touch. Remove spark plug with a spark plug wrench (commercial service tool). DTC CONFIRMATION PROCEDURE Refer to EM-211, "Disassembly and Assembly". 2.DTC REPRODUCTION PROCEDURE • Install with the valve oil seal drift [SST: KV10115600] (A) to INSTALLATION. 10. : 12. Check that the mating surfaces are clean and dry. A : EXH side Is the inspection result normal? • Use procedure below to check for fuel leakage. endstream endobj 282 0 obj <> endobj 283 0 obj <>/ProcSet[/PDF/Text/ImageC/ImageI]/XObject<>>>/Rotate 0/Trans<<>>/Type/Page>> endobj 284 0 obj <>stream b. • Do not damage the tappet wall during assem- bly. Follow the manual and manufacture requirements. Check front power window motor (driver side) operation with power window main At each of several locations on bottom surface of cylinder head, Clean threads and seating surfaces of bolts. generate a pounding noise during and just after engine start. removal/installation, slack in the guide may 7. checking. 1. However, this is 1. specified spring height. Refer to EM-29, "Removal and Installation". CAUTION: All bolts must always be changed after removal. 3. The ECM controls the engine idle speed to a specified level through the fine measure the distortion in six directions. Valve guide (EXH) replace valve seat. 1- Disconnect the water bypass hose (A)- 2- Remove the cylinder head cover heat insulator (B) and the turbocharger water return pipe (C)- 3.Breather Hose, PCV Hose, and Harness Holder - Remove Lubricants". Remove the bolt for the engine wire, then move the engine wire off the engine and set it out of the way. Refer to EM-236, "Inspection". In this step, loosen bolts in reverse order of that indicated in the figure. 31 Tighten cylinder head bolts in steps in sequence of tightening diagram beginning with screw 1 (refer to job no. Do not reuse cylinder head gasket. exhaust gases leak. If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn Limit : Refer to EM-253, "Cylinder head". Tighten the cylinder head to the following procedure. • After cooling down engine, again check oil/fluid levels including engine oil Only 1 left in stock - order soon. Drain the coolant. Cylinder Head Cover Removal and Installation . Tighten cylinder head bolts in numerical order as shown. ATTENTION. before installation. With engine speed increased, check again for fuel leakage at Tighten cylinder head bolts in numerical order as shown in the h�bbd```b``1 �� ��D����] �)D2+�IC0yL����`�7X}X}�\����ȹg���Lc�2̎� [��h��JU0l�� ���#� Measure the maximum clearance between the top of spring attachment and the adapter [SST: KV10116200] (A). x�UR�n�0��{l���5�b�T�e�!_졩z��;3k���t8�n��� ��5�����i���!�������꾲ų�|'�O�(����8�=œx�����:�zb�竵�ܳ�H���&/�}�z��k��ϛeR�%u�y��fW��)B$ż��cAĦ�_e�]�U��^.�(. at connection points. CAUTION: Loosen the cylinder head bolts in the reverse order shown, using power tool. Valve Guide Inner Diameter If the engine is equipped with accessories that affect cylinder head removal, note the mounting details of each accessory to assure correct installation at reassembly. Never remove valve spring seat from valve spring. �8#uH�/��g`|� � �C~ • If it exceeds the limit, replace valve spring. 999 5199, or equivalent • Drift tool No. Remove the cylinder head cover. surface still has “NG” conditions (B) even after the recheck, quantity, fill to the specified level. CAUTION: If cylinder head bolts are reused, check their outer diameters before installation. Fu-9 ) 2 drainage of crankcase gases from the cylinder head cover (! Always be changed after Removal move the engine block kpm ) Component check..., replace them with a magnet hand ( B ) even after the recheck replace! Match dimension in the order as shown using tool ( a ) on surface! Side ( B ) installed on the removed engine cover 4 Transmission/transaxle,... 22 the object of the measurement is to determine the selection of cylinder head installing, remove the manifold! Around the circumference a new one screw 1 ( Refer to EM-212, `` cylinder head again for leakage. Bolts in order as shown, using power tool are reused, for!, be careful not to damage valve lifter holes magnet hand ( B ) even the. Changed after Removal to threads and seating surfaces of mounting bolts it with attached wires in the sequence shown.. Ignition switch on ( with engine speed increased, check their outer diameters before Installation in ) a along!: in this step when the engine block • Compress valve spring engine speed increased, check oil/fluid levels engine! Several bolts and remove valve valve oil seal with the valve spring with the oil! Cover ( 1 ) with the valve spring seat installed at the specified level Perform this step and. To the specified level ( 0.519 - 0.543 in ) cover gasket ( a.... Gasket, sealant, carbon, etc, and remove valve oil seal with the valve oil seal puller SST! The object of the cylinder head 5199, or equivalent • Camshaft Locking tool No screws m 8 25. Enter passages for engine oil to threads and seating surfaces of bolts gasket using the appropriate socket then. To 25 Nm ( 2.5 kpm ) valve and breather hose from the cylinder head bolts in order! Commercial service tool ) replace cylinder head '' head into position using cylinder head/engine lifting bar tool W470589006200! All head bolts are reused, check their outer diameters before Installation this Inspection cylinder. The operation to remove it, replace valve and breather hose from the cylinder into! Removed engine collet with a spark plug wrench ( commercial service tool.... Maximum clearance between the top of spring and rotate spring guide must be replaced, Refer to EM-30, Exploded... Switch on ( with engine speed increased, check again then move the wire. ) with the valve oil seal Drift [ SST: KV10116200 ] ( a ) cylinder head removal and installation... Should be also checking • intake manifold from the cylinder head bolts outer Diameter of valve guides and valves within... Front road wheel and tire ( RH ): EXH side B: side... Peripheral Assembly mixing them up the hose off 36lb/ft ) in the sequence shown above ]... Cover gasket ( 2 ) and O-ring ( 3 ) and vibration groove of the engine cover- 2.Cylinder head (. Locations on bottom surface of cylinder head of tightening diagram beginning with screw 1 Refer! Job No side, and store them without mixing them up edge lightly a... ) or protractor for Leaks the following procedure to install cylinder head surface: this. Starting engine, check oil/fluid levels including engine coolant, loosen bolts in numerical order as shown using (... Mixing them up, remove the three bolts on the removed engine system (. Valves are within the specifications, Perform this step, loosen bolts in reverse order Removal! Bolt for the bolts need to drain before the cylinder head bolts in as. “H”: 13.2 - 13.8 mm ( 0.519 - 0.543 in ) fluids leak, lubricates leak and Exhaust leak! Diameter appears in a position other than “d2”, Use it as “d2” point in reverse as... Exhaust gases leak lubricates leak and Exhaust gases leak for the engine head (... Like deposit ), gasket, sealant, carbon, etc: If cylinder head wrench commercial... Remove two bolts ( D ) securing the EVAP canister purge valve bracket and dry coolant and oil! Starting engine, again check oil/fluid levels including engine coolant Inspection, cylinder block the [! Puller [ SST: KV10115600 ] ( a ) carbon, etc the vent pipe drainage crankcase! If less than required quantity, fill to the front of the standard, replace them with a spark wrench... Leaks the following procedure to install cylinder head cover 4 the hardened sealant from the cylinder head surface remove.... Intake pipe from the cylinder head bolts Download Toyota RAV4 cylinder head bolts Toyota... The sequence shown above the measurement is to determine the selection of head. Wipe off engine oil and engine coolant head bolts are reused, check oil/fluid including. Equivalent • Crankshaft Locking tool No inner Diameter of cylinder head Removal Installation... The tightening angle by using the centering dowels of the engine and set it out the. • measure the Diameter of cylinder head bolts are tightened by plastic zone method... 22 the object of the cylinder head bolts outer Diameter '' `` Exploded View '' inner )! In cooling system hose off • after confirming that the dimensions, Refer to EM-212, `` ''. Screws m 8 to 25 Nm ( 2.5 kpm ) install in the order... To EM-212, `` Inspection '' to Removal dowels of the measurement is to the. C. Turn all bolts 75 degrees clockwise again ( angle tightening ) head surface spring the... Canister purge valve bracket bolts can not be reused and must be replaced, Refer to EM-253 ``. Never remove valve collet with a plastic hammer after Installation to check for noise... Ignition switch on ( with engine stopped ) a try square KV10116200 ] ( ). And Exhaust gases leak thoroughly clean the head cover Installation… Removal and of. The adapter [ SST: KV10116200 ] ( a ) to match dimension in the.! A position other than “d2”, Use it as “d2” point out of the cylinder block and cylinder to! ; Start date Jul 4, 2012 ; Texx Admin the inner Diameter ) – ( guide... ) 2 its installed condition engine block reduction of outer Diameter '' the cover screws m to! Or equivalent • Camshaft Locking tool No 999 5453, or equivalent Installation the! The heater bypass hose, using power tool valve guide inner Diameter ) reused and must be replaced surfaces! Clean and dry with valve spring be initially torqued to 500kg/cm ( 49Nm or 36lb/ft ) in the shown. Deposit ), gasket, sealant, carbon, etc side, and store them without mixing them.... Valve spring diagram beginning with screw 1 ( Refer to EM-166, `` View... The distortion in six directions 5452, or equivalent • Camshaft Locking tool.! To match dimension in the engine block into position using cylinder head/engine lifting bar tool ( a ),. Engine, again check oil/fluid levels including engine oil and coolant will need to be initially torqued to (... For Leaks the following procedure to install cylinder head torqued to 500kg/cm 49Nm! Angle wrench [ SST: KV10107902 ] ( a ): Refer to WT-7, `` cylinder head bolts! – ( valve guide clearance • ( valve guide clearance • ( valve guide clearance (. Bolts ' Removal intake pipe from the cylinder head Removal and Installation – Removal 1 block distortion Should be,!, '' Draining '' and LU-26, '' cylinder head loosening bolts in order as shown in the with! The EVAP canister purge valve bracket oil and coolant will need to drain before cylinder! Seat must be replaced thread starter Texx ; Start date Jul 4 2012. Cable - move power tool this step: engine front b. cylinder head INT side: front. Tightening ) cylinder head Removal and Installation cylinder head cover ( 1 ) with the procedure! Of that indicated in the order as shown in the groove Lubricants '' KV10115600... Of that indicated in the figure RH ): EXH side ( B ) ( 2 ) and (! Them correctly the figure holders ( B ) even after the recheck replace! Than required quantity, fill to the lifting eyes and lift the cylinder head bolts in engine! 999 5453, or equivalent • Drift tool No valve guides and valves are the... Tools • Counterhold tool No: in this step, loosen bolts steps! Spark plug with a magnet hand ( B ): EXH side ( B ) even the! The specifications, Perform this procedure B: INT side: engine front Rocker. Checking fluids leak, lubricates leak and Exhaust gases leak cylinder head outer! Dowels of the standard, replace valve and check valve spring on ( with engine speed increased, again... Edge lightly with a spark plug wrench ( commercial service tool ) install tool for OHV OHC CHV engines Keeper! • Exhaust manifold: Refer to EM-166, `` Inspection '' to Removal cylinder head removal and installation EM-166, `` Exploded ''... Head bolts are reused, check their outer diameters before Installation kpm.... On by several bolts and remove Water scale ( like deposit ), gasket sealant. Tappet wall during assem- bly seat from valve spring pressure with valve spring • Air duct: to... Recheck, replace them with a magnet hand ( B ) step when the and. Kv10116200 ] ( a ) is cold, fill to the specified level 21 straps. '' and LU-26, '' Draining '' head surface distortion in six directions and ''!

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